High-performance valve for extreme operating conditions
BALL VALVE TYPE DG
Size
DN 15 - DN 350
Pressure max.
-1 bar up to +250 bar
Temperature
from -196°C to +500°C
High-performance valve for extreme operating conditions
BALL VALVE TYPE DG

The ball valve type DG features a spring-loaded, dead space-free ball sealing system with full bore flow. It is available in both a floating ball design and a trunnion-mounted version for larger nominal sizes and higher pressures. Materials, construction, and connections are customized to meet specific process requirements.

Additionally, our 2-way ball valve type DG is available with a metal-to-metal sealing system between the ball and seat, making it ideal for extreme pressures, high temperatures, frequent switching cycles, and aggressive media.

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Cavity free
Full bore
Spring loaded sealing system
Blow out proof stem

Technical data

  • Application

    Applicable

    › Pipeline

    Areas of application:

    › Chemical

    › Pharmaceutical

    › Food


  • Medium

    › Gases

    › Fluids

    › Emulsion

    › Sirup

    › Suspension

    › Granulate materiale material

    › Powder

  • Design

    Design

    › Cavity free

    › Full bore

    › Spring loaded ball sealing system

    › Sealing pressure adjustable by means of spiral coil springs

    › Chambered coil springs

    › Self adjustable, maintenance free stem sealing with additional o-ring

    › blow out proof stem

    Additional according to customer requirements:

    › Metal to metal sealing system for high pressure, high temperature and abrasive operating conditions

    › Heating jacket

    › Flushing connection

    › Special sizes

    › Special face to face length

    › Special piping connection

    › ANSI connection

    › Extended stem

    › Double packed stuffing box design

    › Antistatic- Design

    › Fire Safe Design

    › Product wetted surfaces Ra<0,8μm

    › Electropolished surfaces

    › Oil - and fat free design

    › Silicone free design

    › Further extras available on request

    Connection to pipeline:

    › Flange acc. to EN1092-1

    › Weld end acc. to DIN11850

    › Thread acc. to DIN11851

    › Clamp acc. to DIN32676

    › ANSI flange connection

    Tightness test:

    › Acc. To EN 12266-1 leak rate A

    Actuator mounting flange:

    › DIN/ISO 5211

    Tightness test:

    › EN12266-1 Leckrate A

    Certificates:

    › TA-Luft

    › ATEX 94/9/EG

  • Material

    Metal: 1.4404

    Ball sealing: PTFE & PTFE/25% Glass fibre

    O-Rings: Viton, EPDM or FEP-Viton

    Stem sealing: Packing out of PTFE or pure graphite with additional o-ring

    Coil springs: 1.4404

  • Special material

    Metal: austenite stainless steel (904L, 472/649, etc.) nickel- base alloy ( Hastelloy ® B, Hastelloy ® C, C276, Alloy 59 etc.) Duplex , Titanium, Monel ®, Inconel ®, Incoloy ®, Zirconium
    Further materials on request

    Ball sealing: PTFE- Compounds (glass, carbon, graphite, stainless steel, etc.), PEEK, Polyimide, Metal to metal sealing system - High velocity oxygen spraying (HVOF), Flame spraying with additional thermal compaction, Laser deposition welding and Plasma-transferred arc welding (PTA)
    Further materials on request

    Further sealing: graphite, FEP coated Compounds, PFA coated Compounds, Kalrez, high- and low temperature - Kalrez, PFA/FEP coated stainless steel for cryogenic application, silver coated metallic o- and c-rings

    Conformity: USP, FDA, EFSA, ADI, 3-A, oil- and fat free
    Further conformity on request

    Stem sealing: PTFE chevron packing, high temperature packing
    Further materials on request

    Coil springs: Hastelloy ®
    Further materials on request

  • Downloads

Advantages

ATEC Straight-way Ball Valve Typ_DG

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Cavity free

The usual cavity between ball and housing in non- cavity free ball valves give cause for disturbance because residual products can crystallize, polymerize and so affect the function.

› Clean, non- false product

› No sediments of expensive products in the ball valve housing

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Spring loaded ball sealing system

Approximately same torque at different temperatures This request can only be achieved by ball valves with a spring-loaded sealing system. Different heat expansion of metallic and synthetic material cause high torques by non spring-loaded sealing systems so that the valve can block and does not open or close anymore. Longer lifetime through spring- loaded sealing system. Spring-loaded cavity free ball valves achieve this improvement in a variety of processes. At abrasion, the spring-loaded sealing system guarantees a controlled compression of the ball sealing so that longer sealing life and leak-tightness can be realized

› Longer Lifetime

› Same torque at different temperatures

Our type selection

Dead-space-free ball valves from ATEC enable gases, liquids, emulsions and other materials to be processed without product deposits.